❓ FAQs about installation on trapezoidal sheet metal roofs
? Fundamentals & prerequisites
1. Für welche Dachtypen ist das PROFINESS Roof Trapez System geeignet?
Für klassische Trapezblechdächer mit Stahl- oder Aluminiumeindeckung ab 0,5 mm Blechdicke.
2. Kann ich das System auf Sandwichdächern verwenden?
Ja, aber nur wenn der Schraubbereich, also die Oberschale, tragfähig ist. Bei Unsicherheit sprechen Sie uns bitte an.
.3. Welche Neigung muss das Dach mindestens haben?
Mindestens 5°, damit keine Wasseransammlungen auf den PV-Modulen entstehen.
4. Wie wird das System befestigt – gibt es Dachdurchdringungen?
Ja. Die Schienenprofile werden direkt auf der Trapezblech-Oberfläche verschraubt (mit Dichtung unterlegt, bzw. an den Schienen bereits verklebt).
5. Muss ich zusätzliche Dichtungen verwenden?
Nein. Im Lieferumfang sind bereits EPDM-Dichtstreifen vormontiert oder beiliegend. Unsere Blechschrauben haben ebenfalls eine zusätzliche Gummidichtscheibe.
6. Ist das System auch für Glas-Glas-Module geeignet?
Ja, sofern geeignete Klemmen mit EPDM-Einlage und definierter Klemmposition verwendet werden.
7. Welche Werkzeuge brauche ich für die Montage?
Akkuschrauber, Drehmomentschlüssel, Innensechskantschlüssel, Maßband.
8. Muss ich die Befestigungslöcher vorbohren?
Nur bei besonders harten Blechen. In der Regel sind Bohrschrauben ausreichend, diese gibt es mir einer selbstschneidenden und gehärteten Bohrspitze.
9. Kann ich die Schienen direkt auf der Trapezfläche montieren?
Ja. Die Trapezschiene wird entweder direkt auf die Hochsicke gesetzt und mit Blechschrauben befestigt oder es werden Trapezbrücken von Obersicke zu Obersicke verlegt, die dann ebenfalls direkt mit dem Blech verschraubt werden.
10. Welche Befestigungsmittel sind enthalten?
Ein Komplettangebot für eine Anlage auf einem Trapezblechdach besteht i.d.R. aus allem erforderlichen Komponenten wie Bohrschrauben, EPDM-Dichtungen, dem Schienensystem und Modulklemmen – je nach Systemvariante komplett vorkonfektioniert.
11. What does “bead-to-bead assembly” mean?
This means that the rail is screwed directly onto two adjacent high beads – for maximum stability.
12. What if the high ridges are irregular?
In such cases, different trapezoidal bridges can be used to enable a straight module progression.
13. How do I find the correct spacing for the trapezoidal sheet metal corrugations?
The distance is defined in the instructions (e.g. 180 mm, 207 mm, 250 mm). The rail length and drilling pattern must match this.
14. What screws are used for sheet metal assembly?
Usually stainless steel self-tapping screws 6.0 × 25 mm or 6.3 × 25 mm with EPDM washers.
15. How many screws are required per rail?
Usually two per bearing surface (i.e. two per bead) – the exact quantity depends on the length of the trapezoidal rail and the load applied.
16. What happens if the screws are placed incorrectly?
This can lead to leaks or instability! Incorrectly positioned screws or their drill holes should be repaired using EPDM plugs, sealant or special repair screws.
17. Can the rails protrude?
Yes, provided there is sufficient contact surface on the bead – always screw in the centre. No module clamps may be mounted on the overlap (cantilever).
18. Does there need to be a gap between the modules?
The distance between the modules is automatically determined by the centre clamps (usually 2 cm).
19. How are glass-glass modules attached to Trapez?
With special centre clamps with rubber inserts and adjusted torque – according to module manufacturer approval.
20. What special considerations apply to sandwich roofs?
The load must be borne by the trapezoidal profile (upper shell) and not by the soft insulation core.
21. How long can rows of modules be on trapezoidal sheet metal?
Maximum 15 m per row – for longer rows, expansion joints or separate rows are recommended.
22. Do the modules have to be clamped symmetrically?
Yes. The terminal position must be maintained according to the module manufacturer’s specifications, usually at ¼ points on the module frame.
23. How is the electrical connection between the rails established?
The self-tapping screws create a potential equalisation to the sheet metal, while potential equalisation terminals with claw teeth create a connection between the modules via the clamping.
24. How is the system earthed?
About potential equalisation with module frames, terminals and rails. Earthing is carried out in accordance with VDE specifications – for detailed information on earthing, please contact your electrician.
25. Are there any differences between click terminals and screw terminals?
Snap-on terminals can be installed more quickly, while terminals for screw connection with screws and slotted nuts are cheaper and easier to remove – both are permitted.
26. What should be considered when using thin-frame glass-glass modules?
Be sure to use EPDM inserts and work with manufacturer-approved clamps to prevent glass breakage.
27. What is a slip guard?
A mechanical safety device (e.g. front stops or special holders) to prevent modules from sliding down.
28. When is slip protection advisable?
For roofs with a pitch of >10° or as additional protection for the bottom row of modules.
29. Can modules also be mounted horizontally?
Yes, if there are two module carriers (mounting rails) under each module and the module clamps are used in the correct clamping range.
30. What installation direction is recommended?
Vertical or horizontal modules – both are possible and can be installed using the appropriate trapezoidal rails.
31. How do I calculate the number of rails required?
Depending on the module format and arrangement, two support rails are required per module – in the case of high wind loads or exposed locations, more may be required – always plan on a project-specific basis.
32. How long are the Profiness rails as standard?
We offer different rail lengths and systems, from 20 cm pieces to lengths of over 7 metres. Our best-selling Performance Standard (40×40 mm) is available from stock in the following lengths: 1.20 m | 1.90 m | 2.40 m | 3.30 m | 3.60 m | 4.80 m | 6.00 m | 6.60 m.
33. How are the modules attached to the rails?
With centre clamps and end clamps – matching the module frame height (e.g. 30, 35 or 40 mm).
34. What torques apply to the terminals?
14–16 Nm for Connect Basic clamps with slotted nut or 8–10 Nm for Connect Quick KlickFix clamps. Please follow the assembly instructions.
35. How is it ensured that no water penetrates?
All screws are fitted with EPDM seals. It is important that the screw is inserted vertically.
36. What should you do if you accidentally drill into the sheet metal?
Seal the drill hole with EPDM sealant or sheet metal sealing compound – do not leave any open areas.
37. Can the system be dismantled?
Yes, all elements can be completely dismantled. The sheet metal screw connections must then be properly sealed.
38. Do I need to consider lightning protection?
Yes – depending on the size and use of the building. PV systems are considered external lightning conductors and must be integrated.
39. Can I also install the system on halls or carports?
Yes, provided that the trapezoidal sheet metal is securely screwed in place and sufficient edge distances are maintained.
40. Are there alternatives to screw fastening?
Mounting by means of screw connections to the trapezoidal sheet metal is state of the art and offers lasting safety when installed correctly.
41. How close to the edge of the roof can I install it?
Theoretically, it is possible to build right up to the edge. Ideally, there should be a 50 cm gap between the roof edge, corners or parapet to reduce wind suction forces.
42. What loads must the roof be able to bear?
Wind load, snow load and dead weight of the modules – to be checked individually depending on the region and structural analysis.
43. Is there an online tool for planning?
Profiness offers individual planning assistance on request – an automated online tool is in preparation.
44. What is the best way to lay cables?
Under the modules along the rail, secured with UV-resistant cable ties or clips.
45. What should be considered in the event of significant temperature fluctuations?
Provide expansion joints at intervals of no more than 15 metres and allow for flexible cable reserves.
46. Do I need to perform maintenance?
Yes, an annual visual inspection is recommended: check clamps, screws, cables and module fastenings and remove any dirt if necessary.
47. What common installation errors should I avoid?
Crooked clamps, missing seals, incorrect screw length, asymmetrical module clamping.
48. What should I do if it rains or snows during installation?
Only mount on dry surfaces – seals only work on clean, dry surfaces.
49. How much does installation by a specialist company cost?
Please feel free to ask an installer of your choice.
50. Where can I find the assembly instructions?
The current instructions are available for download at www.profiness.de.
